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REMEMBER: ANY PRODUCT WILL BREAK IF ABUSED. MISUSED
OR OVERUSED.
Any well-designed and well-built product can become
hazardous in the hands of a careless user.
Therefore:
1. Never exceed the Work Load Limit.
2. Match components properly.
3. Keep out from under a raised load.
4. Avoid shock loads.
5. Inspect products regularly.
It
would be impossible in the scope of this publication
to list all possible dangers and misapplications associated
with the use of all products contained here. However,
in order to promote safe rigging habits, the most common
hazards associated with the use of these products are
outlined.
Rigging
manuals or other, more specific, literature should be
consulted for more detailed information and cautions.
WORK
LOAD LIMIT
Never exceed the Work Load Limit (WLL) or Rated Capacity.
The Work Load Limit is the maximum load which should
ever be applied to the product, even when the product
is new and when the load is uniformly applied - straight
line pull only. Avoid side loading. All catalog ratings
are based upon usual environmental conditions, and consideration
must be given to unusual conditions such as extreme
high or low temperatures, chemical solutions or vapors,
prolonged immersion in salt water, etc. Such conditions
or high-risk applications may necessitate reducing the
Work Load Limit.
Work
Load Limit will not apply if product has been welded
or otherwise modified.
MATCHING
OF COMPONENTS
Components must match. Make certain that components
such as hooks, links or shackles, etc. used with wire
rope (or chain or cordage) are of suitable material
and strength to provide adequate safety protection.
Attachments must be properly installed and must have
a Work Load Limit at least equal to the product with
which they are used. Remember: Any chain is only as
strong as its weakest link.
RAISED
LOADS
Keep out from under a raised load. Take notice of the
recommendation from the National Safety Council Accident
Prevention Manual Concerning all lifting operations:
"All employees working at cranes or hoists or assisting
in hooking or arranging a load should be instructed
to keep out from under the load. From a safety standpoint,
one factor is paramount: Conduct all lifting operations
in such a manner, that if there were an equipment failure,
no personnel would be injured. This means keep out from
under a raised load and keep out of the line of force
of any load."
SHOCK
LOADS
Avoid impacting, jerking or swinging of load - Work
Load Limit will not apply. A shock load is generally
significantly greater than the static load. Avoid shock
loads.
REGULAR
INSPECTIONS
Inspect products regularly for visible damage, cracks,
wear, elongation, rust, etc. Protect products from
corrosion. The need for periodic inspections cannot
be overemphasized. No product can keep operating
at its rated capacity indefinitely.
Periodic
inspections help determine when to replace a product
and reduce rigging hazards. Keep inspection records
to help pinpoint problems and to insure periodic inspection
intervals.
Due
to the diversity of the products involved and uses to
which they can be put, it would be counterproductive
to make blanket recommendations for inspection procedures
and frequency. Best results will be achieved when qualified
personnel base their decisions on information from rigging
and engineering manuals and on experience from
actual use in the field.
Frequency
of inspection will depend on environmental conditions,
application, storage of product prior to use, frequency
of use, whether or not life, limb or valuable property
are at risk, etc. When in doubt, inspect products
prior to each use. Carefully check each item to
be inspected for wear, deformation, cracks or elongation
- a sure sign of failure. Immediately withdraw such
items from service.
Rust
damage is another potential hazard. When in doubt
about the extent of corrosion or other damage, withdraw
the items from service.
Destroy,
rather than discard, items that have been judged defective.
They might be used again by someone not aware of the
hazard of the defect.
Read additional warnings and other important information
throughout this Catalog.
DEFINITIONS
Information contained in this price list is subject
to change; all weights and dimensions are approximate.
Ratings are stated in short tons (2,000 lbs.) or pounds.
All dimensions are in inches; all weights are in pounds.
Other definitions in glossary at conclusion of this
Catalog.
Work
Load Limit (WLL) or Rated Capacity
The Work Load Limit is the maximum load which should
ever be applied to the product, even when a product
is new and when the load is uniformly applied - straight
line pull only. Avoid side loading. All catalog
ratings are based upon usual environmental conditions,
and consideration must be given to unusual conditions
such as extreme high or low temperatures, chemical solutions
or vapors, prolonged immersion in salt water, etc. Never
exceed the Work Load Limit.
Proof
Test Load (Proof Load)
The term "Proof Test" designates a quality
control test applied to the product for the sole purpose
of detecting defects in material or manufacture. The
Proof Test Load (usually twice the Work Load Limit)
is the load which the product withstood without deformation
when new and under laboratory test conditions. A constantly
increasing force is applied in direct line to the product
at a uniform rate of speed on a standard pulling machine.
Breaking
Strength/Ultimate Strength
Do not use Breaking Strengths as a criterion
for service or design purposes. Refer to the Work
Load Limit instead.
Breaking
Strength is the average force at which the product,
in the condition it would leave the factory, has been
found by representative testing to break, when a constantly
increasing force is applied in direct line to the product
at a uniform rate of speed on a standard pull testing
machine.
Remember: Breaking Strengths, when published, were obtained
under controlled laboratory conditions that are almost
impossible to duplicate in actual use.
Design
Factor (sometimes referred to as safety factor)
An industry term denoting theoretical reserve capability.
Usually computed by dividing the catalog Breaking Strength
by the catalog Work Load Limit and generally expressed
as a ratio. For example: 5 to 1.
Shock
Load
A load resulting from the rapid change of movement,
such as impacting, jerking or swinging of a static load.
Sudden release of tension is another form of shock loading.
Shock loads are generally significantly greater than
static loads. Any chock loading must be considered when
selecting the item for use in a system.
Avoid shock loads
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