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RULES FOR EFFICIENT BLOCK
OPERATION
Periodic
inspection of tackle block installations is essential
for satisfactory operation.
The following rules should be observed.
1.
Check block for excessive wear on connections, sheave
bearings, rope scores and center pins.
2.
Be sure that rope scores are smooth. If a wire rope
sheave shows the imprint of rope, excessive rope wear
will occur. Such sheaves should be replaced.
3.
Look for signs of overloading: Elongated links,
eyes or shackles; bent shackle, link or center pins;
hook throat opening larger than original size, etc.
If such conditions are found, the block should be replaced.
4.
Lubricate plain bore, roller bushed, and plain bronze
bushed blocks periodically and frequently. Do not oil
plug type self- lubricating bronze bushed blocks.
5.
Wire ropes should not be used in manila rope blocks.
They are not designed for the high load conditions associated
with wire rope installations. The shallow score of manila
rope sheaves does not give sufficient support to wire
rope, and the small sheave diameter leads to early rope
fatigue and short rope life.
6.
Do not attach a block by the tip of the hook. This practice
will result in the hook yielding or straightening out
at much below rated strength. To develop full hook and
block strength, the load should be centered on the hook.
7.
Do not use an oversize rope. Wire rope too large for
the sheave score will be pinched and prematurely worn.
Such a condition will also cause excessive sheave rim
wear and breakage. Manila rope too large for the block
will not be supported properly by the sheave score,
nor will it pass freely through the block mortise, resulting
in chafing and premature rope failure.
8.
A block should always be free to line up with the pull
of the rope. Excessive fleet angles impose lateral strain
on the block, resulting in short rope and sheave life
and possible damage to the block.
9.
Do not subject the block to loads in excess of its
maximum work load rating. The observation of this sensible
and selfevident rule will avoid accidents.
REEVING
OF TACKLE BLOCKS
In reeving a pair of tackle blocks one of which has
more than two sheaves, the hoisting rope should lead
from one of the center sheaves of the upper block.
When
so reeved, the hoisting strain comes on the center of
the blocks and they are prevented from toppling, with
consequent injury to the rope by cutting across the
edges of the block shell.
To
reeve by this method, the two blocks should be placed
so that the sheaves in the upper block are at right
angles to those in the lower one, as shown in the following
illustrations. Start reeving with the becket, or standing
end, of the rope.
It
is good practice to use a shackle block as the upper
one of a pair and a hook block as the lower one. A shackle
is much stronger than a hook of the same size and the
strain on the upper block is much greater than on the
lower one. The lower block supports only the load whereas
the upper block carries the load as well as the hoisting
strain. A hook is more convenient on the lower block
because it can more readily be attached to or detached
from the load.

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